Patch It Up Pro
Flexfit 6277 Mockup, Specs, and Embroidery Size Guide
Short answer: The Flexfit 6277 Wooly Combed is a structured, six-panel, mid-profile fitted cap with a 3.5-inch crown and Permacurv visor. For front embroidery or a patch, start around 3 to 4 inches wide and 1.75 to 2.25 inches tall, then test the design on both S/M and L/XL blanks.
Quick specifications
- Model
- Flexfit 6277 Wooly Combed
- Profile
- Mid
- Construction
- Structured, six panel
- Closure
- Closed back / stretch fitted
- Sizes
- S/M 6 3/4–7 1/4; L/XL 7 1/8–7 5/8; separate 6277XX available
- Crown
- 3.5 inches
- Material
- 63% polyester / 34% cotton / 3% PU spandex
- Recommended decoration start
- 3–4 in wide × 1.75–2.25 in tall
Starting decoration sizes for a Flexfit 6277
Starting decoration sizes for a Flexfit 6277| Decoration | Starting size | Production note |
|---|
| Front embroidery | 3.5 × 2 in | Digitize for a curved structured crown |
| Rectangle patch | 3 × 2 in | Test seam and crown tension |
| Circle patch | 2.25–2.5 in | Keep small text away from the seam |
| Side embroidery | 2 × 1 in | Verify placement on both fitted sizes |
Production recommendations
- Mock up each size family: A fitted cap changes shape and tension between S/M, L/XL, and XXL. Do not approve a size run from one generic crown.
- Digitize for structure: Use appropriate underlay and density for the hard buckram front. A file tuned for an unstructured dad cap may not sew the same way.
- Keep type practical: Small text should be tested at stitch scale, not only viewed on a high-resolution screen.
Frequently asked questions
- Is Flexfit 6277 fitted or adjustable?
- It is a closed-back stretch-fitted cap. The official product page lists S/M and L/XL, with a separate XXL model.
- How tall is the Flexfit 6277 crown?
- Flexfit lists a 3.5-inch crown and a mid profile.
- What is a safe front embroidery width?
- Start around 3.5 inches and validate on the machine and cap frame. Many designs can go wider, but the safe width depends on hoop, digitizing, and cap construction.